Notices

How to Install: JWT Pop Charger. (Noob Proof Version) w/Pics

Thread Tools
 
Search this Thread
 
Old 09-05-2008, 12:22 AM
  #1  
350Zforlife
370Zforlife
Thread Starter
iTrader: (4)
 
350Zforlife's Avatar
 
Join Date: Jun 2007
Location: Jersey
Posts: 1,367
Likes: 0
Received 0 Likes on 0 Posts
Default How to Install: JWT Pop Charger. (Noob Proof Version) w/Pics

Okay..so yesterday I got my JWT pop charger in mail. I wasn't doing anything in the eve, so I thought why not install the pop charger. It came with decent instruction and good pics. I usually takes pics of ANY install I do. It's about 4 am and I can't sleep. So, I thought why not make a thread. You can disconnect the negative (-) side of the battery NOW and start your installation or if you wanna listen to radio/CD as you install your pop charger, you can disconnect the neg (-) side AFTER the install.



Pop Charger Installation

Name:  DSC00353.jpg
Views: 2415
Size:  79.4 KB

Tools needed:
a. Philips Screwdriver.
b. 10 mm wrench.
c. Drill gun with a very thin drill bit.
d. 1 hour of free time.

Name:  DSC00447.jpg
Views: 2280
Size:  154.5 KB





Step 1: Take old filter out.
Name:  DSC00362.jpg
Views: 2299
Size:  92.1 KB



Step 2: Loosen the clip that's holding the MAF wire
Name:  DSC00366.jpg
Views: 2371
Size:  64.5 KB



Step 3: Un-plug MAF wire and take out the MAF wire loom from the bend
Name:  DSC00373.png
Views: 2534
Size:  2.43 MB
Name:  DSC00376.jpg
Views: 2445
Size:  99.7 KB
Name:  DSC00377.jpg
Views: 2292
Size:  88.6 KB



Step 4: Take out the bolt that's holding the Air box.
Name:  DSC00375.jpg
Views: 2377
Size:  69.8 KB



Step 5: Loosen the bolt that's holding the MAF tube.
Name:  DSC00380.jpg
Views: 2330
Size:  87.9 KB



Step 6: Loosen this clip and take it out. Now you can move the air duct.
Name:  DSC00381.png
Views: 2443
Size:  2.35 MB



Step 7: PULL the whole airbox unit out upward. Nothing else is holding the box. Also, it's easier to unplug the MAF side first, then slide upward.
Name:  DSC00382.jpg
Views: 2398
Size:  111.0 KB
Tada!
Name:  DSC00384.jpg
Views: 2358
Size:  105.5 KB
Name:  DSC00383.jpg
Views: 2292
Size:  131.5 KB



Step 8: Take out these 4 bolts to un-attach the MAF tube from the Air box.
Name:  DSC00391.png
Views: 2414
Size:  2.33 MB



Step 9: Attach the MAF tube to the new air filter. Even though the filter comes pretty tight from the factory but there were instances that it was loose. So, feel free to tighten up that clamp around the cone filter a little more with a flat head screw driver.
Name:  DSC00399.jpg
Views: 2918
Size:  94.7 KB



Step 10: Attach rubber guard on the heat shield.
Name:  DSC00394.jpg
Views: 2293
Size:  70.1 KB



Step 11: Line up the heat shield and make a small hole on the black plastic to attach heat shield. I only used 1 screw since it's a PITA to do.
Name:  DSC00397.jpg
Views: 2638
Size:  70.1 KB



Step 12: Attach the bottom screws so that the heat shield stays secure.
Name:  DSC00398.jpg
Views: 2319
Size:  36.0 KB



Step 13: Attach the new filter to your car. Unbolt the top screw and add the wire loom holder and filter holder in place. Tighten the MAF tube holder WELL.
Name:  DSC00405.png
Views: 3504
Size:  2.46 MB



Step 14: BAM! You're all done.
Name:  DSC00402.jpg
Views: 3987
Size:  109.0 KB



Step 15: Unplug the (-) terminal of your bettery. Keep it unplugged for like 30 mins (this will reset the ECU). If you're not gonna drive for the day, just unplug it (negative terminal) and plug it in the next day.
Name:  DSC00395.jpg
Views: 2388
Size:  116.6 KB


Here's the VID of idle + revving (up to 5K RPM)
Please click on the lower right corner "watch in High Quality", if you want to watch better quality








Last edited by 350Zforlife; 11-07-2013 at 10:30 PM.
Old 09-06-2008, 08:03 AM
  #2  
citymunky
Registered User
iTrader: (50)
 
citymunky's Avatar
 
Join Date: Apr 2007
Location: Chesapeake, VA/The Bronx
Posts: 1,747
Likes: 0
Received 0 Likes on 0 Posts
Default

That's Bullsh!t. How come it's so easy to remove the stock air filter on a 350Z, and it's a PITA on a G35.



Oh nice write up, and great detailed pic's!!!!! Should help a few people out there.

Last edited by citymunky; 09-06-2008 at 08:05 AM.
Old 09-07-2008, 03:45 AM
  #3  
Z04
Registered User
iTrader: (15)
 
Z04's Avatar
 
Join Date: Nov 2003
Location: Clarksville, Tennessee
Posts: 6,612
Likes: 0
Received 1 Like on 1 Post
Default

though the last step of the battery is optional ( i never did it and my car ran perfectly fine) nice write up. this will work with pretty much any short ram intake install as well.
Old 09-07-2008, 04:35 AM
  #4  
350Zenophile
New Member
iTrader: (20)
 
350Zenophile's Avatar
 
Join Date: Aug 2004
Location: USA
Posts: 4,350
Likes: 0
Received 4 Likes on 3 Posts
Thumbs up

This is a good DIY, but if you want to advocate disconnecting the battery, you might as well have them do that first so that it will have reset by the time they complete the install.
Old 09-07-2008, 10:51 AM
  #5  
350Zforlife
370Zforlife
Thread Starter
iTrader: (4)
 
350Zforlife's Avatar
 
Join Date: Jun 2007
Location: Jersey
Posts: 1,367
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by WhiskeyHotel
Oh by the by - either you have a coffee table in your garage or a lawnmower in your living room.
actually I have have a coffee table in the garage. I have tried to fit my Z in there but my car barely fit in there. So, me and my dad decided we are going to make the garage "chill" room. Here's are couple picture of my garage to clear any confusion.
http://i49.photobucket.com/albums/f2...x/DSC00444.jpg
http://i49.photobucket.com/albums/f2...x/DSC00440.jpg



Originally Posted by 350Zenophile
This is a good DIY, but if you want to advocate disconnecting the battery, you might as well have them do that first so that it will have reset by the time they complete the install.
I was going to write that as a step one but I know many want to listen to their radio/CD as they install their stuffs (I know I personally do). But I'll add that on the top of the write up. Thanks for the suggestion.



Originally Posted by Z04
though the last step of the battery is optional ( i never did it and my car ran perfectly fine) nice write up. this will work with pretty much any short ram intake install as well.
Thanks. Well, I think disconnecting battery resets the ECU and MAF relearns the air all over again. I really wanted to reset the ECU since all those stalling problem at higher speed as someone shifts to neutral. I just wanted to be on the safe side. I agree that it's not "mandatory" but I think it's a good idea.



Old 09-07-2008, 11:01 AM
  #6  
35oZephyR
Registered User
iTrader: (4)
 
35oZephyR's Avatar
 
Join Date: Apr 2003
Location: san diego
Posts: 8,617
Likes: 0
Received 1 Like on 1 Post
Default

Nice write-up....wish this thread was around eons ago when I installed my JWT. I pulled the stock filter box out like a total savage!

Another thing I might add for the noobs:
Tighten up that clamp around the cone filter a little more with a flat head screw driver. I'm not sure what others have experienced but sometimes it doesn't ship too tight, so it'll tend to vibrate off through the years.
Old 09-07-2008, 11:13 AM
  #7  
350Zforlife
370Zforlife
Thread Starter
iTrader: (4)
 
350Zforlife's Avatar
 
Join Date: Jun 2007
Location: Jersey
Posts: 1,367
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by 35oZephyR
Another thing I might add for the noobs:
Tighten up that clamp around the cone filter a little more with a flat head screw driver. I'm not sure what others have experienced but sometimes it doesn't ship too tight, so it'll tend to vibrate off through the years.
Even though I didn't put that in there but I DID tighten the clamp around the cone filter with a flat. But it was very little though. I have updated step 9 with your suggestion. thanks.

Originally Posted by 35oZephyR
Nice write-up....wish this thread was around eons ago when I installed my JWT. I pulled the stock filter box out like a total savage!
Actually, I didn't read the instruction properly and spent (wasted) first half hour trying to take the 4 bolts out. When I realized it's almost impossible to take the bottom screw out, that's when I rechecked the instruction again
If I had a DIY to look at before install, that's wouldn't have happened.





Old 10-28-2008, 06:49 PM
  #8  
Magyver
Registered User
 
Magyver's Avatar
 
Join Date: Oct 2008
Location: SFL
Posts: 43
Likes: 0
Received 0 Likes on 0 Posts
Default

Your gains were maybe 5hp? Great write up.
Old 11-07-2008, 01:38 PM
  #9  
xxbrokkxx
Registered User
 
xxbrokkxx's Avatar
 
Join Date: Feb 2007
Location: Lost Vegas
Posts: 148
Likes: 0
Received 0 Likes on 0 Posts
Default

I felt more with the JWT pop charger then the Kinetix v+ plenum.
Instead of drilling the holes in the black plastic induction piece i heated up a little nail and pushed it through like butter.
Looks WAY cleaner too!
Old 11-07-2008, 02:55 PM
  #10  
*ICE*
Registered User
iTrader: (48)
 
*ICE*'s Avatar
 
Join Date: Jul 2008
Location: paradise
Posts: 2,589
Likes: 0
Received 1 Like on 1 Post
Default

can you clean the filter with the K&N cleaning kit?
Old 11-07-2008, 03:52 PM
  #11  
350Zforlife
370Zforlife
Thread Starter
iTrader: (4)
 
350Zforlife's Avatar
 
Join Date: Jun 2007
Location: Jersey
Posts: 1,367
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by *ICE*
can you clean the filter with the K&N cleaning kit?
I'm pretty sure you can. The filters are same material, right?





Old 11-10-2008, 08:04 PM
  #12  
*ICE*
Registered User
iTrader: (48)
 
*ICE*'s Avatar
 
Join Date: Jul 2008
Location: paradise
Posts: 2,589
Likes: 0
Received 1 Like on 1 Post
Default

alright so i cleaned the JWT filter after 15k miles with the K&N filter cleaning kit.

The filter came out reddish just like any K&N filter, works great and sound amazing!

Saved me $60 from a brand new filter!
Old 11-10-2008, 09:31 PM
  #13  
350Zforlife
370Zforlife
Thread Starter
iTrader: (4)
 
350Zforlife's Avatar
 
Join Date: Jun 2007
Location: Jersey
Posts: 1,367
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by *ICE*
alright so i cleaned the JWT filter after 15k miles with the K&N filter cleaning kit.

The filter came out reddish just like any K&N filter, works great and sound amazing!

Saved me $60 from a brand new filter!





Old 01-20-2009, 11:41 AM
  #14  
candyman7
Registered User
iTrader: (2)
 
candyman7's Avatar
 
Join Date: Oct 2008
Location: northern nj
Posts: 147
Likes: 0
Received 0 Likes on 0 Posts
Default

i couldnt find a way to drill a hole in my snorkel so i just said **** it and my heat shield is sorta just chilling there
Old 01-20-2009, 12:39 PM
  #15  
Entaille
New Member
iTrader: (16)
 
Entaille's Avatar
 
Join Date: Sep 2008
Location: WA
Posts: 9,043
Received 21 Likes on 16 Posts
Default

candy, i used a thumb tac and just pushed a hole through and that was enough to get it started. be creative.
Old 01-21-2009, 10:53 AM
  #16  
candyman7
Registered User
iTrader: (2)
 
candyman7's Avatar
 
Join Date: Oct 2008
Location: northern nj
Posts: 147
Likes: 0
Received 0 Likes on 0 Posts
Default

thanks didnt think of that
Old 04-20-2009, 01:54 AM
  #17  
350Zforlife
370Zforlife
Thread Starter
iTrader: (4)
 
350Zforlife's Avatar
 
Join Date: Jun 2007
Location: Jersey
Posts: 1,367
Likes: 0
Received 0 Likes on 0 Posts
Default

You're welcome. I must apologize to all if I haven't replied to your pm on time. I barely sign on here since I no longer drive a 350Z. I traded in for a 370Z two months ago. Still if you have a question, feel free to email me montereybluez@live.com

Thank you!
Old 05-08-2009, 11:23 AM
  #18  
wizzard880
Registered User
 
wizzard880's Avatar
 
Join Date: Nov 2008
Location: Nj
Posts: 24
Likes: 0
Received 0 Likes on 0 Posts
Default

awesome wright up, im gonna do mine later... Question for those who have put on a jwt popcharger, how much horsepower do you feel you got out of it? And do you only get the additional horses at 5000 rpms
Old 05-20-2009, 07:29 AM
  #19  
350Zforlife
370Zforlife
Thread Starter
iTrader: (4)
 
350Zforlife's Avatar
 
Join Date: Jun 2007
Location: Jersey
Posts: 1,367
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by wizzard880
awesome wright up, im gonna do mine later... Question for those who have put on a jwt popcharger, how much horsepower do you feel you got out of it? And do you only get the additional horses at 5000 rpms
I never dyno'ed the car afterward but car felt smoother. It was easier to rev than before and the sound was a lot better.
Old 07-26-2009, 08:59 AM
  #20  
ndnboy9517
Registered User
 
ndnboy9517's Avatar
 
Join Date: Mar 2009
Location: Lawrenceville New Jersey
Posts: 15
Likes: 0
Received 0 Likes on 0 Posts
Default

where is the drill gun used??????


Quick Reply: How to Install: JWT Pop Charger. (Noob Proof Version) w/Pics



All times are GMT -8. The time now is 11:25 AM.