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Forced Induction Turbochargers and Superchargers..Got Boost?

Injected Performance: Cosworth dyno test at 7000+rpm FI

Old Aug 18, 2009 | 05:44 AM
  #101  
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Originally Posted by Hal@IP

BriGuy, there is a LOT more to making power over 7500 than an intake manifold... such as cams and more importantly exhaust restrictions (This means no cast/log style manifolds and properly sized turbos - no small turbos or turbos in smaller housings) etc. For reference, my personal Z holds peak power almost flat to 8300rpm.
I know that, I've just never seen a dyno of a Z with a cosworth in which it really affected top end much. All the dyno's I've seen (not many) have it gaining the same power in the midrange as the top end. While that's all fine and good, it doesn't show me that it flows extremely well with lots of air being pushed through it.
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Old Aug 18, 2009 | 08:27 AM
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Originally Posted by BriGuyMax
I know that, I've just never seen a dyno of a Z with a cosworth in which it really affected top end much. All the dyno's I've seen (not many) have it gaining the same power in the midrange as the top end. While that's all fine and good, it doesn't show me that it flows extremely well with lots of air being pushed through it.
Hal showed me his before and after dyno of his personal car and it gained a pretty significant amount in the top end, enough to make me buy a Cosworth manifold

I don't know if he will share that dyno chart though
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Old Aug 18, 2009 | 08:44 AM
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Originally Posted by BriGuyMax
I know that, I've just never seen a dyno of a Z with a cosworth in which it really affected top end much. All the dyno's I've seen (not many) have it gaining the same power in the midrange as the top end. While that's all fine and good, it doesn't show me that it flows extremely well with lots of air being pushed through it.
Contact Sharif or Sam...they did some testing on the Cosworth vs Stock and the findings were heavly in favor of the Cosworth....Top end was where it stood out
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Old Aug 18, 2009 | 11:08 AM
  #104  
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Originally Posted by XKR
Contact Sharif or Sam...they did some testing on the Cosworth vs Stock and the findings were heavly in favor of the Cosworth....Top end was where it stood out
I picked up HP above 4k rpm, but it was not an apples to apples comparison as I made additional changes to my build as well.
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Old Aug 18, 2009 | 01:35 PM
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Originally Posted by ttg35fort
I picked up HP above 4k rpm, but it was not an apples to apples comparison as I made additional changes to my build as well.
Yeah...thats where it comes in....I know either Sharif, Sam or Hal did one with swapping plenums.....The cosworth did well.
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Old Aug 18, 2009 | 02:17 PM
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Same car, same dyno, same boost, same tuner.

Each block on the dyno chart represents 20hp/tq, so you can see the gains are as low as 20 and high as 40+whp. Any time I can pick up 40whp on the same fuel I am thrilled! I have seen this similar gains multiple times now.

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Old Aug 18, 2009 | 06:03 PM
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well...i wish you had tested it with the gt47r on the dyno....
doing my "own" testing with a 76mm.....your dynosheet is encouraging.
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Old Aug 18, 2009 | 07:25 PM
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Originally Posted by Hal@IP
Same car, same dyno, same boost, same tuner.

Each block on the dyno chart represents 20hp/tq, so you can see the gains are as low as 20 and high as 40+whp. Any time I can pick up 40whp on the same fuel I am thrilled! I have seen this similar gains multiple times now.

Now that's more like it....Cosworth manifold...here I come
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Old Aug 18, 2009 | 09:43 PM
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will u need a retune if u just add the new manifold with the same map?
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Old Aug 19, 2009 | 03:24 AM
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Originally Posted by Mr_pharmD
will u need a retune if u just add the new manifold with the same map?
Yes, but not a complete retune. Full throttle fuel and ignition would need to be adjusted but this is not difficult and does not take long.
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Old Aug 19, 2009 | 05:23 AM
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still would love to see spacer vs cosworth.
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Old Aug 19, 2009 | 05:34 AM
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Originally Posted by str8dum1
still would love to see spacer vs cosworth.
I have done this and believe it is posted somewhere as well. Regardless, you know what gains a plenum spacer makes compared to stock, and you know what Cosworth makes compared to stock.

I also appreciate how the Cosworth cleans up the engine bay and allows for easier access to spark plugs.
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Old Aug 19, 2009 | 05:42 AM
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i dont ever remember seeing a spacer run out past 7500 rpms though. What cams are used in your comparison dyno above?

either way, nice data for getting that plenum!
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Old Aug 19, 2009 | 05:52 AM
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Originally Posted by Hal@IP
I have done this and believe it is posted somewhere as well. Regardless, you know what gains a plenum spacer makes compared to stock, and you know what Cosworth makes compared to stock.

I also appreciate how the Cosworth cleans up the engine bay and allows for easier access to spark plugs.

EXACTLY !! Thats one of the things I love about it...even I can change my spark plugs now
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Old Aug 19, 2009 | 06:16 AM
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Originally Posted by str8dum1
still would love to see spacer vs cosworth.


"How does this thing perform compared to a spacer?" is the most common and important question that has been asked for over a year. It is surprising and frustrating that there is still a lack of several independent comparisons between the available spacers versus the Cosworth. It is something that has been requested since before the release of the Cosworth plenum, yet not even Cosworth has shown an effort to prove the performance gains versus a spacer. And the shops that sell the Cosworth plenum don't seem to be very eager to publish many comparison dynos with a spacer involved.
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Old Aug 19, 2009 | 06:27 AM
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Originally Posted by str8dum1
i dont ever remember seeing a spacer run out past 7500 rpms though. What cams are used in your comparison dyno above?

either way, nice data for getting that plenum!
LOL I don't think the forum community has seen hardly any VQ's revved out past 7500RPM with or without a spacer. Setups with big enough turbos that don't drop off before 7000RPM have been few and far between. There is also a lack of dyno comparisons for stock versus spacer in builds making over 650whp.

Last edited by RudeG_v2.0; Aug 19, 2009 at 06:53 AM.
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Old Aug 19, 2009 | 06:33 AM
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Originally Posted by RudeG_v2.0


"How does this thing perform compared to a spacer?" is the most common and important question that has been asked for over a year. It is surprising and frustrating that there is still a lack of several independent comparisons between the available spacers versus the Cosworth. It is something that has been requested since before the release of the Cosworth plenum, yet not even Cosworth has shown an effort to prove the performance gains versus a spacer. And the shops that sell the Cosworth plenum don't seem to be very eager to publish many comparison dynos with a spacer involved.
Someone posted Stock Plenum VS Spacer on here.....its been a while back...but I did see it...dont remember the exact numbers...but I think it was between 6-8 whp gain on an FI.....Not sure if it was checked or backed up...

I know Sharif gained over 40whp on my Cosworth vs stock....So I would say 32 to 36 whp over spacer if you use those numbers

Last edited by XKR; Aug 19, 2009 at 06:37 AM.
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Old Aug 19, 2009 | 06:50 AM
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ya, but the spacer gains were in the stock powerband (under 6500 rpms). The cosworth isnt making 1000$ worth of extra power under 6500 rpms. Above 7300+, it looks great though.

Seems aggro cams and 7500+ rpm redline are in order for the Cosworth to shine.

So you dont need to move the Cosworth at all do change the plugs. Thats really nice.
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Old Aug 19, 2009 | 07:01 AM
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Originally Posted by str8dum1
ya, but the spacer gains were in the stock powerband (under 6500 rpms). The cosworth isnt making 1000$ worth of extra power under 6500 rpms. Above 7300+, it looks great though.

Seems aggro cams and 7500+ rpm redline are in order for the Cosworth to shine.
I'm going to speculate that the rpms at which the Cosworth comes alive is dependent on the rest of the setup. On my build we had JWT C2 cams, and we picked up HP lower in the rpm range. I do say this with hesitation, though, because when we added the Cosworth we also added turbo blankets, the pathfinder cooling mod, and other little tweaks here and there.
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Old Aug 19, 2009 | 07:10 AM
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Here are my dyno plots with both the Motordyne spacer and the Cosworth plenum. Unfortunately, these are at different boost levels and with the changes noted above.

Notes:

1. The first one was run on a hot day. Measured RWHP was in the 550's but it weather corrected up to 584 RWHP. The second run was on a moderate day, it measured 609 RWHP, but weather corrected down to 603 RWHP.

2. The person on the first tune (Jack) opened the throttle later than the person doing the second tune (Roger).

3. The dip in the second plot at around 4200 rpm was intentional. The timing was pulled back here and we ran it a little on the rich side to provide safety margin. I was supposed to run homestead the next day (I over-reved the motor playing with WOT shifting, so I didn't make it).

4. I think the torque plateu at 5000 - 5600 rpm is due to the cosworth. Specifically, I venture to say that this is the rpm range at which the Cosworth intake runners are tuned.




Last edited by ttg35fort; Aug 19, 2009 at 07:15 AM.
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