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Removable headlight covers

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Old May 1, 2008 | 01:23 PM
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Default Removable headlight covers

Covers were sanded down and primed so far.

These do not require removal of your current headlights, they kinda reach around the bottom of the headlight creating a little hook action, and then I'll attach something on top so I can secure it to the chassis with a plastic fastener like the ones used on the front bumper. Or maybe just use a little velcro along the top.

What do you guys think? Mostly for track use, but will be used other times as well.

I ditched my first one, as it came out a bit uneven. So I redid the one and did the other side one as well. Here are updated pics.





primed.


sealed. Dries dull.


Color + clear coat.


Installed

Last edited by Spork; May 5, 2008 at 09:00 AM.
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Old May 1, 2008 | 01:25 PM
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Old May 1, 2008 | 01:27 PM
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They're for track use and stuff so the headlights don't get damaged.

They'll be painted black.
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Old May 1, 2008 | 01:36 PM
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that's cool...is the "hook action" enough to secure them?
what material is it made of?
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Old May 1, 2008 | 01:54 PM
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It's plenty to keep it secured. The left side is also securely held by the hood when shut.

Made from fiberglass cloth. Turned out to be about 1.5mm thick.
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Old May 1, 2008 | 01:56 PM
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Hmm where do you get fiberglass cloth from? I thought it looked like tin foil.. lol
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Old May 1, 2008 | 01:58 PM
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The cloth I got from Wal-Mart.

I used tinfoil to cover the headlight. It came right off the headlight, but some of the tinfoil is stuck to the headlight.

After I paint it, I'll be lining the inside of it with felt or any other kind of thin, soft material.
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Old May 1, 2008 | 02:02 PM
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I had no idea wal-mart had fiberglass products, I always thought you had to order that crap online haha, and i KNEW I saw tin foil lol
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Old May 1, 2008 | 02:03 PM
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nice job...can't wait to see the final product
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Old May 1, 2008 | 02:08 PM
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Thanks guys! I'll be sanding it down tonight and starting the other side tomorrow, as I have run out of resin/hardener.
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Old May 1, 2008 | 03:18 PM
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Got it sanded down and primed with a flexible, thick, filling primer to fill all the imperfections. Tomorrow I'll be sanding it smooth and waiting until I catch up with the other to paint them both House of Kolor gloss black.

Tomorrow I need more supplies to do the other headlight
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Old May 1, 2008 | 07:22 PM
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Why!? You've got a $30K car -- get a 3M clear bra installed. OR a more common & inexpensive track solution is blue painter's tape. About $3 & a 10 minute job to tape both headlights.

Last edited by z-u-later; May 2, 2008 at 11:54 AM.
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Old May 1, 2008 | 07:24 PM
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did you find out where to buy carbon fiber sheets? this would be super nice at the track covered in carbon fiber
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Old May 1, 2008 | 07:26 PM
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looks like they will work a lot better than painters tape =D
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Old May 1, 2008 | 07:27 PM
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Interesting project. How will you be flashing the car ahead of you when you want to pass?

That would be a good 'mod' to have for long road trips or whatever.
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Old May 1, 2008 | 08:57 PM
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Originally Posted by z-u-later
Why!? You've got a $30K car -- get a 3M clear bra installed. OR a more common & inexpensive track solution is blue carpenter's tape. About $3 & a 10 minute job to tape both headlights.
Because it's just something about me... I like tackling challenging projects, etc. I like the feelings of success after finishing such a project.


Originally Posted by SmoothZ
Interesting project. How will you be flashing the car ahead of you when you want to pass?

That would be a good 'mod' to have for long road trips or whatever.
Hmm... Good point. I'll have to come up with something for that.
Yeah man, for the track or rocky roads that beat the sh*t out of your front bumper .


Originally Posted by Concave
did you find out where to buy carbon fiber sheets? this would be super nice at the track covered in carbon fiber
I did find a place that sells carbon fiber. Depending on how these turn out and however many other projects I want to start, I might order carbon fiber.




Dave, would you be interested in something like this?
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Old May 1, 2008 | 09:01 PM
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Pretty cool DIY, post up some pics of the black covers when they're done! I bet that will look real aggressive when they're put on.
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Old May 2, 2008 | 02:25 AM
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What's wrong with painter's tape? Nice effort though.
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Old May 2, 2008 | 02:35 AM
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Originally Posted by OPTIMO
What's wrong with painter's tape? Nice effort though.
Not a damn thing.
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Old May 2, 2008 | 02:55 AM
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OP,

Nice work. My old man (who does track days for NESBA on his RC51 Vtwin) did the same thing for his bike. Can't wait to see them painted!
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