APS TT wastegates stuck open?
Originally Posted by taurran
To the OP - You have just committed blasphemy and will now be stoned to death.
It seems a couple of the reponses to my OP was a bit hostile. I can see why. They are proud owners of APS TT kits. But i am not just a simple hoo ha or ricer tring to flame or cause drama. For the members that have been in the FI section as long as i have, you all know what ive seen, read, and been through, as so can relate unlike some of the newer members here.
Originally Posted by BriGuyMax
Garrett is cast onto my compressor housings.
Originally Posted by BriGuyMax
I find it impossible to believe that the actuators that APS supplies with their standard kit alone allow you to reach anything more than ~7psi of boost without some kind of boost control. If you could hit 11psi with the actuators alone...you should be able to get much higher than that with a boost controller. The actuators supplied with the kit are NOT 11lb...
Actually the turbos and the wastegate actuators are manufactured by Garrett Turbo not APS themselves. any issue with the wastegates and or actuators would be a Garrett turbo issue, not an APS issue..Just playing devils advocate.
Originally Posted by failsafe306
Only problem I ever had was smoking due to bad turbo seals. APS repaired at no charge, even though they were never installed by an APS Dealer.
Originally Posted by Enron Exec
What type of evidence or documentation did you provide to APS? I contacted Peter about 3 months back about a large amount of smoke that comes out the exhaust at idle and he said to contact Garrett, w/o providing me a number/email/contact name.
Originally Posted by MRC Motorsports
Peter does respond like that. however most smoking issues we have seen were swiftly resolved with proper oil weight,drainage, and oil level...Garrett turbos are VERY good and have a very low defect rate.
What did you modify the oil return line with to reduce the back pressure? Im afraid an inline pump of some sort might pull in air from those turbo seals.
Oil level? Are you referring to the APS reccomendation to fill only up to 5 quarts and not the 6.5 quarts capacity? Ive done that and it helps to a degree but i only consider that a bandaid.
Originally Posted by Enron Exec
Would you be a gentleman and recommend a few brands and weights that might help? I had suspected using 10W30 Mobil 1 synth was too thin for the turbo seals.
What did you modify the oil return line with to reduce the back pressure? Im afraid an inline pump of some sort might pull in air from those turbo seals.
Oil level? Are you regarding to the APS reccomendation to fill only up to 5 quarts and not the 6.5 quarts capacity? Ive done that and it helps to a degree but i only consider that a bandaid.
What did you modify the oil return line with to reduce the back pressure? Im afraid an inline pump of some sort might pull in air from those turbo seals.
Oil level? Are you regarding to the APS reccomendation to fill only up to 5 quarts and not the 6.5 quarts capacity? Ive done that and it helps to a degree but i only consider that a bandaid.
Originally Posted by MRC Motorsports
We use 10-40 synth on stock motor cars, and 10-60 Greddy oil for 450+whp built motors....the oil return lines need to be trimmed just right to give optimal return flow back to the pan.As silly as it seems, it is a fix that must be correct to work properly... Also we fill with 5 3/4 Qts or just enough to reach the LOW line on the dipstick..
Im a little reluctant to let the oil line reach low on the dipstick but then again, the low oil light doesnt turn on until the oil line is almost another inch below low and you have to pull a good +.8G. Hmm i wonder how i knew that.
Originally Posted by Enron Exec
Friday, I paid a visit to SGP to check on the status of the Forge actuator install. Mark and Shawn showed me something pretty shocking. The driver side wastegate, from the original APS TT kit, had been stuck wide open. The passenger side wastegate was beginning to get stuck as well. Since my first dyno and tune back in the summer of 2005 ive lost about 40 hp. Ive felt the lose in torque gradually over the months. Now I know the cause of it.
At the risk of getting my head bit off, may I suggest that this may be something that is unique to your car, not the APS/Garrett turbos/actuators?
Originally Posted by Enron Exec
Ive racked up 32k miles on the APS TT kit/built motor and I have come to this conclusion: APS is not a technically mature company to claim they have a superior TT kit. I’m sure dozens on this board have already come to that conclusion long ago. The smoking issues from the first week and the poor wastegate actuator design are grim oversights. I blame this on too little experience within the company and dishonest business ethics because any long term testing they claimed to have done would have revealed these problems. 
I have been guilty of calling out a vendor on the forums when I was dissatisfied with a product... only to find out that it was not the vendor's fault. Needless to say, I was very sorry and posted a long and humbling reply in my own thread appologizing.
When you find out what actually happened, you may want to consider doing the same.
Originally Posted by Enron Exec
What type of evidence or documentation did you provide to APS? I contacted Peter about 3 months back about a large amount of smoke that comes out the exhaust at idle and he said to contact Garrett, w/o providing me a number/email/contact name.
Originally Posted by ht4
Stuck actuators = "too little experience" & "dishonest business ethics"??? Are you serious? Seems a little harsh to me.
APS is relatively new if you compared them to the other FI companies we have kits from. ATI, Vortec, Greddy, HKS, PE, etc. The exhaust smoke problem and the choice of internal wastegates where poor design choices IMO. The Subaru community had simular issues with the APS kits. When they put a larger turbo on a small displacment engine, one should assume they are going to run higher boost yet internal wastegates have always faired poorer doing so. That might explain why APS has the Extreme kit with external wastegates on our 350Z.
I could go on and on beating this dead horse, but look at it this way. The Greddy kit has been out a few months longer then the APS kit and dozens of 500+ and even 600+ HP cars run them successfully. The APS kit marketed to be able to produce 500+ HP has almost no cars doing so consistently. APS either entered the market knowing that the internal wastegates could not hold 500+ reliably or they simply didnt know. I doubt the latter.
Originally Posted by ht4
That's an interesting problem... it seems odd that you are the first I have heard of with that problem and it effects BOTH of your turbos. I may be quick to blame APS (actually Garrett, but that horse has already been well-beaten) if it happened to ONE of my turbos or if it was a common problem... however, that is not the case.
At the risk of getting my head bit off, may I suggest that this may be something that is unique to your car, not the APS/Garrett turbos/actuators?
At the risk of getting my head bit off, may I suggest that this may be something that is unique to your car, not the APS/Garrett turbos/actuators?
At least the design locks the wastegates open and not shut.
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