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Custom HKS G35 Turbo Project is Done!

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Old Dec 7, 2009 | 05:10 AM
  #21  
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nicely done man
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Old Dec 7, 2009 | 05:56 AM
  #22  
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Hell yeah, VERY impressive skills. Great job on the install and good pics!

Who tuned the car? Did I miss the numbers?
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Old Dec 7, 2009 | 08:48 AM
  #23  
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Thanks for all of the compliments. I just realized that I don't even have pics of the finished engine bay! I will see if I can get some tonight.

I don't have numbers because it has never been on the dyno. That won't happen until spring - we got a foot of snow here on Friday and there is a blizzard warning for Wednesday.

I did the tuning myself. And by that I mean I tuned the fuel in boost using the wideband. I am running the timing numbers from the TurboXS base map for the APS kit. I haven't recorded any knock with these timing numbers yet, but then again that could be a combination of only 6-6.5 psi of boost, 93 octane, and the fact that most of my tuning has been done in ~50 to 60 degree weather. My knock sensitivity settings are copied from the APS base map as well. A/F is around 13.5 at the boost transition, and gradually goes down into the high 11's at 6 psi of boost. The car is running great so far - wider tires will be needed before I can really think about making any more power.
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Old Dec 7, 2009 | 10:24 AM
  #24  
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great job
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Old Dec 7, 2009 | 10:42 AM
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great job
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Old Dec 7, 2009 | 10:58 AM
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Very, very nice
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Old Dec 7, 2009 | 08:07 PM
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Engine Bay Pics!

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Last edited by mx594; Dec 7, 2009 at 08:08 PM.
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Old Dec 7, 2009 | 08:25 PM
  #28  
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your welds are a little sloppy

lol, just giving ya ****, it's nice to see someone so hands on about a project as difficult as fabricating your own turbo kit.

how are ya tuning it?
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Old Dec 7, 2009 | 08:39 PM
  #29  
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Impressive build! I like that you used "hard line and the PTFE stainless tubing" for the turbo oil plumbing.
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Old Dec 7, 2009 | 09:33 PM
  #30  
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Looks great but the only thing I would change is the way you tap off the single factory nipple in the manifold. I would drill and tap seperate nipples so each thing has it's own hard line right to the manifold and will decrese the risk of innacuracies or failure.
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Old Dec 8, 2009 | 02:24 AM
  #31  
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Good job on piecing together a kit to keep cost down. If you had to do it over again would you of pulled the motor for the install
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Old Dec 8, 2009 | 04:19 AM
  #32  
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Originally Posted by 350Z400rwhp
Looks great but the only thing I would change is the way you tap off the single factory nipple in the manifold. I would drill and tap seperate nipples so each thing has it's own hard line right to the manifold and will decrese the risk of innacuracies or failure.
I completely agree. I was looking for a better solution. I was thinking a distribution block but I like your idea better. I never even thought about drilling and tapping the plenum for more ports! I will be doing that this winter for sure. Do you have a pic of a good example?

If I had to do it over again I would seriously consider pulling the engine. Then again, a lot of the fab work has to be done with the engine in the car, to make sure parts will clear other components (like the oil lines, making sure they clear the steering rack, etc) so it's hard to say exactly how much it time it would have saved.

I am doing my own tuning, via UTEC.
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Old Dec 8, 2009 | 04:46 AM
  #33  
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Looks good. I'd like to check it out some time when I'm back home (from Kalamazoo, mother lives in GR).
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Old Dec 8, 2009 | 06:11 AM
  #34  
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Awesome stuff!! I dream of a DAILY driven fully built FI setup. Neal, good to see you on the forums lol. I do miss my maxima, a lot...
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Old Dec 8, 2009 | 08:43 AM
  #35  
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Originally Posted by mx594
I completely agree. I was looking for a better solution. I was thinking a distribution block but I like your idea better. I never even thought about drilling and tapping the plenum for more ports! I will be doing that this winter for sure. Do you have a pic of a good example?

If I had to do it over again I would seriously consider pulling the engine. Then again, a lot of the fab work has to be done with the engine in the car, to make sure parts will clear other components (like the oil lines, making sure they clear the steering rack, etc) so it's hard to say exactly how much it time it would have saved.

I am doing my own tuning, via UTEC.
Here is what I did. I also like when they are just drilled 4 or so right in a row. Seems to look cleaner.
Attached Thumbnails Custom HKS G35 Turbo Project is Done!-manifold.jpg  
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Old Dec 8, 2009 | 08:47 AM
  #36  
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Thanks for the pic. That would certainly be better than what I am currently doing.

Anybody ever drilled and tapped their plenum spacer for extra vacuum ports? You couldn't do it with a 5/16" or 3/8" spacer (at least not with a 1/8 NPT) but it should work fine with 1/2" or 5/8". Mine is a Skunk2 so its glass filled Nylon I believe, 5/8" height. Maybe I will just do that!

Last edited by mx594; Dec 8, 2009 at 08:48 AM.
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Old Dec 8, 2009 | 08:52 AM
  #37  
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Also one more thing is I would cover the thin white line going to your map sensor with black 1/4" wire loom for protection and to prevent kinking.

Last edited by 350Z400rwhp; Dec 8, 2009 at 02:18 PM.
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Old Dec 8, 2009 | 08:59 AM
  #38  
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Congrats on being finished. It looks good
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Old Dec 8, 2009 | 01:33 PM
  #39  
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sub'd. Love the DIY handywork. Congrats on getting it done so efficiently.
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Old Dec 8, 2009 | 02:35 PM
  #40  
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Very impressive. awsome
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