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t-bolt clamp sizes for vortech supercharger

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Old Mar 20, 2010 | 08:04 AM
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Default t-bolt clamp sizes for vortech supercharger

I'm going to order some t-bolt clamps for my vortech supercharger setup and i'm lost at what sizes I need.

Per the manual i have
10 #40 clamps
2 #44 clamps
4 #48 clamps

When i look up sae sizes it gives me a huge range for those which would fit in 3 different t-bolt clamp sizes. Worm gears obviously have a larger range of size to them.

So, i don't have the car here to measure (it's at home in indiana) so that kills that idea. I was looking on the list of hose connections to try to sort that mess out but vortech lists them weird.

trying to interpret it here is what i think the sizes are.

blower 2.75 to 2.5
lower connection by the bpv is 2.5-2.5
pipe to intercooler: 2.5-2.5
intercooler to pipe: 2.5-2.5
pipe to cast pipe: 2.5-2.5
cast pipe to maf adapter: 2.5-2.75 (not sure)
plastic maf to curved pipe: 3.0-3.0
curved pipe to TB: 3.0-3.0

ok, if that looks ok for sizes then what sizes do i need for t-band clamps? Each of those are inside diameters of the coupler so i'm not sure how wide the outside diameter is. Do i just get a 3" tband clamp for a 3" coupler? the 3" tband clamp has a range of 3.11" to 3.43".

10 2.5" clamps
2 2.75" clamps
4 3.0" clamps
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Old Mar 20, 2010 | 10:25 AM
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all of your coupler sizes & clamp counts are correct. get the same size clamp as the size of the coupler - 3" coupler, 3" clamp. there's plenty of adjustability as the clamps come big and allow you to clamp down pretty far.

FWIW, you can only really see 8 clamps (TB 2, MAF adapter 4, cast pipe 1, blower 1). t-bolt clamps can be a PITA to service once installed, particularly if you're trying to hide the nut and rod.

Last edited by - bigc -; Mar 20, 2010 at 10:28 AM.
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Old Mar 20, 2010 | 01:39 PM
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ya, i'm doing it for reliability. Most of these worm gear clamps are falling apart after having my tubing off and on so many times. I've already had 2 of them break randomly (noticed they were just gone from the car when i was working on the car).

thanks for confirming! i'll get these ordered so i can have them before i head home to play with my car next weekend.
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Old Mar 20, 2010 | 06:26 PM
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Fyi, if you have a 2.5 inch pipe, your coupler will be larger outer diameter and a 2.5 inch t bolt clamp wont fit.
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Old Mar 20, 2010 | 06:28 PM
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Also, couplers are usually measured by their inner diameter. I bet you see what I'm getting at...
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Old Mar 20, 2010 | 06:59 PM
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the 2.5" t-bolt clamps i bought from hose techniques fit my 2.5" connections fine (blower & cast pipe). indeed, i need to trim off some of the excess thread on the rods.

Last edited by - bigc -; Mar 20, 2010 at 07:00 PM.
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Old Mar 20, 2010 | 09:03 PM
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Originally Posted by deanfootlong
Fyi, if you have a 2.5 inch pipe, your coupler will be larger outer diameter and a 2.5 inch t bolt clamp wont fit.
i think they lable them 2.5" clamps because they fit a 2.5" coupler. The specs say they are 2.91" down to 2.6" so they would easily fit a 2.5" coupler
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Old Mar 21, 2010 | 11:07 AM
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Not all t bolt clamps are the same. I have 3.5 inch t bolts on my 3 inch couplers and it fits perfect. Just saying.
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Old Mar 21, 2010 | 12:26 PM
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Originally Posted by deanfootlong
Not all t bolt clamps are the same. I have 3.5 inch t bolts on my 3 inch couplers and it fits perfect. Just saying.
i agree there is probably a variance between companies. That's why i looked at the max and min size for these clamps.

i'm sure some companies have a min size that would allow them to be used on the next size down coupler.
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Old Mar 21, 2010 | 01:06 PM
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Originally Posted by deanfootlong
Not all t bolt clamps are the same. I have 3.5 inch t bolts on my 3 inch couplers and it fits perfect. Just saying.
did 3" clamps not work for you? if so, can you post up the manufacturer?
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