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Winter Project - Vortech Install

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Old 03-22-2009, 05:35 AM
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Fleet Z
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Default Winter Project - Vortech Install

Completed yesterday.....Overall pleased with the results.....Headed to Ballastic Motorsports for tuning and final set-up in a couple of weeks.
Attached Thumbnails Winter Project - Vortech Install-260.jpg   Winter Project - Vortech Install-259.jpg   Winter Project - Vortech Install-261.jpg   Winter Project - Vortech Install-262.jpg   Winter Project - Vortech Install-263.jpg  

Old 03-22-2009, 05:38 AM
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Fleet Z
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Few more shots....
Attached Thumbnails Winter Project - Vortech Install-264.jpg   Winter Project - Vortech Install-265.jpg   Winter Project - Vortech Install-267.jpg  
Old 03-22-2009, 05:50 AM
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05Z33
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looks real nice and clean. I like your intake. What did you do with the pcv breather hose?
Old 03-22-2009, 06:53 AM
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Car vs. Driver
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More details on the intake ... did you fab that up or buy a kit?
Old 03-22-2009, 01:44 PM
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Xendric
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Originally Posted by Car vs. Driver
More details on the intake ... did you fab that up or buy a kit?
+1
Old 03-22-2009, 01:57 PM
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Cux350z
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+2 on the intake! looks nice

nice car you got there. what are the things hanging off the front impact bar?

Is the power fluid cooler a custom relocation job or is that a change in the kit? looks nice.
Old 03-22-2009, 03:15 PM
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Fleet Z
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Thanks for the compliments....Some answers to your questions

1. Installed a K&N breather filter on the driver's side valve cover and eliminated to spliced hose set-up to the air filter. Everything in this kit fits very tight, with minimal space. Routing a hose from the back of the valve cover to the front of the radiator support was just going to be another heartache I didn't want to deal with. Cost $22.00 from Summit Racing.

2. The CAI is a one-off made up of pieces from several vendors. 3.5" hump hose connector from Extreme PSI, polished aluminum elbow from Treadstone Performance, 45 degree EPDM elbow from Race Parts Solutions and a K&N filter from Summit Racing. Cost ~ $150

3. Adjustable strut rods off front bumper reinforcement are used to support/adjust front splitter.

4. Power steering cooler is OEM that was re-positioned. I didn't like the way Vortech instructs you to "sandwich" cooler between the radiator and intercooler. Formula for a disaster.
Old 03-22-2009, 03:52 PM
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Fleet Z
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A couple of other things I would like to mention about the CAI and power steering cooler. I have an aftermarket front end, not the original bumper cover (see photo below). There is a lot of "open space" under my bumper for accessories.

In order for the air filter element to have adequate clearance, I needed to add a 3/4" aluminum spacer between the bumper bar and bracket on both sides.

The PS cooler brackets are a combination of the original equipment brackets that were modified and some aluminum angle.
Attached Thumbnails Winter Project - Vortech Install-036.jpg  

Last edited by Fleet Z; 03-22-2009 at 03:54 PM.
Old 03-22-2009, 04:12 PM
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Hi-Tech_G
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Lookung Good! My G is up there now getting finished!
Old 03-22-2009, 05:06 PM
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Jay'Z
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Originally Posted by Hi-Tech_G
Lookung Good! My G is up there now getting finished!
What happened to your thread?? Any result?


Sorry for OT OP.. Sick build, good job!!
Old 03-23-2009, 03:29 PM
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ecorona6
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You keep a very clean garage! Install looks good.
Old 03-23-2009, 04:36 PM
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350Z400rwhp
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Very clean!
Old 03-23-2009, 05:42 PM
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cc1012
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so how long did it actually take you? im sure it didnt take the whole winter lol
Old 03-23-2009, 06:03 PM
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350Z400rwhp
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You should remove this bracket, it will make your sweet looking CAI even more visible. You have me inspired to change to your design. I'm hoping I can cut mine down and buy a 45 degree bend and a narrow filter. What was the model # of K&N filter you have? I included a pic of my cai (looking at mine again here makes me think I'm not going to be able to re-use for this conversion so I might be selling it) but your whole setup makes mine look bland lol Sorry, don't mean to change the direction of your thread.
Attached Thumbnails Winter Project - Vortech Install-260.jpg   Winter Project - Vortech Install-intercooler-and-intake.jpg  

Last edited by 350Z400rwhp; 03-23-2009 at 06:10 PM.
Old 03-23-2009, 09:22 PM
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Chef-J
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That is one of clean work area.
Old 03-24-2009, 04:40 PM
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Fleet Z
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Originally Posted by cc1012
so how long did it actually take you? im sure it didnt take the whole winter lol
Winters in New England are very long and I need something to think about to chase away the cold dreary days....This was a weekend project that I would spend a few hours every Saturday working on. It dragged out waiting for parts and doing some custom fabrication work. I probably have a total of 40 hours into the project....15 hours doing the actual install and 25 hours thinking about how to do it.
Old 03-24-2009, 04:52 PM
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Fleet Z
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Originally Posted by 350Z400rwhp
You should remove this bracket, it will make your sweet looking CAI even more visible. You have me inspired to change to your design. I'm hoping I can cut mine down and buy a 45 degree bend and a narrow filter. What was the model # of K&N filter you have? I included a pic of my cai (looking at mine again here makes me think I'm not going to be able to re-use for this conversion so I might be selling it) but your whole setup makes mine look bland lol Sorry, don't mean to change the direction of your thread.
Removing the bracket would eliminate a support for the front bumper and even if it was removed, the elbow would be covered by the front bumper when installed.

The K&N filter is part # RU-5114 (Dimensions - 5" diameter x 5.625" long). A word of caution....If you want to replicate the set-up, you will need to install a 3/4" spacer between the bumper bar and bracket (I used a 3/4" thick piece of aluminum flat stock 3"x5"). The spacers need to be on both sides to provide adequate clearance, radius wise, for the air filter.
Old 03-24-2009, 08:00 PM
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350Z400rwhp
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Originally Posted by Fleet Z
Removing the bracket would eliminate a support for the front bumper and even if it was removed, the elbow would be covered by the front bumper when installed.

The K&N filter is part # RU-5114 (Dimensions - 5" diameter x 5.625" long). A word of caution....If you want to replicate the set-up, you will need to install a 3/4" spacer between the bumper bar and bracket (I used a 3/4" thick piece of aluminum flat stock 3"x5"). The spacers need to be on both sides to provide adequate clearance, radius wise, for the air filter.
Ah my bad I guess the bumper does attach to that metal brace duh! Thanks for the advice on bringing the bumper out to create space!
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