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LSD lockup - restacking clutches on a Tomei 1.5

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Old Nov 19, 2024 | 04:26 AM
  #41  
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From: Jersey
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Originally Posted by GreyZ
I just finished repacking my tomei 1.5 lsd and learned a few things. First is that the above is not correct sadly. The disks are stamped with concentric circles that are not aligned to the center. It took me quite a while to figure it out tracing the grooves with picks. They do not spiral, so you do not need to worry about getting them the correct information.

I had been running 8 contacts faces for 40k miles and was releaved to find very very minimal wear to the disks. I did want to go significantly softer so I restacked it with 5 friction faces and removed the spacer shim(I only had one). I left all 24 friction plates in. I do wish someone had a suggestion on bolting the lsd case back together with less frustration. Getting the two halves together without pinching one of the little clutch plate ears is a struggle.

I also found that my stub axle seals had a bit of wear and the lip was getting thin (214k miles) So I went ahead and put new seals in. I should have it back in in the next week or so and will update on how it feels.
Ahhh, that's a bummer about the non-centered stamping. I was really hoping those are actually spirals allowing more oil to get pulled in and hopefully improving lubrication of plates. Thanks for confirming!
Completely agree about bolting it back together, such a pain.
I will be taking mine apart in the next two or three weeks as soon as I have a moment. Looking forward to hearing how yours feels after the restack and spacer removal.
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Old Dec 16, 2024 | 08:57 AM
  #42  
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I was finally able to test out my recent changes and wow what a difference. I doubled up every plate, leaving only 5 friction faces on each side. I also removed the shim washer. I now have zero chirping even at slow parking lot speeds. Still spins both tires equally through 3rd right now. I will have to wait for some actual track time to comment on track behavior.
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Old Dec 18, 2024 | 11:18 AM
  #43  
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From: Jersey
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Originally Posted by GreyZ
I was finally able to test out my recent changes and wow what a difference. I doubled up every plate, leaving only 5 friction faces on each side. I also removed the shim washer. I now have zero chirping even at slow parking lot speeds. Still spins both tires equally through 3rd right now. I will have to wait for some actual track time to comment on track behavior.
that's great to hear. I still haven't found the time to tear into my LSD. My beater Volkswagen sprung a coolant leak and it derailed plans to wrench on the G...such is life.
That said, excellent to hear you're seeing good results with 5 active surfaces per side. I'm at 6, but may take your lead and do the same as you.
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