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Ignition problem above 5000 RPM

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Old Apr 17, 2007 | 06:27 AM
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Default Ignition problem above 5000 RPM

8.6:1 Arias pistons
Pauter Rods
650cc injectors
APS TT
UTEC
Brand new 1 step colder plugs
JWT Flywheel

Car runs great, but feels like it 'breaks up' above 5,000 RPM.

I've datalogged a few runs and it appears that my RPMs spike while accelerating. I don't have access to my logs on this computer, but the RPM looks like this:

RPM
4761
4830
4887
5274
4945
5020
5042
5128
5482
5128
5184
5602
5367
5350
5564
5500
5920
5564
5621
5630
5941
6082
6161
6230

TPS on this run is consistant around 60% (+/-2)

I'm in the 50% load table the entire time in the UTEC

A/F starts at 11.7 and slowly drops to 11.2

Timing starts at 14.2 and slowly climbs to 17.1 with no big jumps

Boost starts at 9lbs, peaks at 10.1 and trails off to 9.7

My original thought was the spark plugs, so I replaced them, gapping the new plugs at .035. The plugs I pulled out looked good, and were all gapped at .035. The problem still exists.

Anyone have any ideas?

The only thing I can think of at this point is noise on the crank angle wire. The problem is the same at lower boost (6.5) and higher boost (10). I do have a shielded crank angle sensor, but it was hacked up a bit to work with the UTEC. I will verify that the drain was connected to the ECU's sensor ground terminal.

If the crank angle sensors signal is noisy it could be causing the car to inject/fire at the wrong time, which could be the hesitation I'm feeling.

I'm not getting any knock counts from the UTEC.

The problem isn't always there, sometimes it is, sometimes it isn't. It seems like it happens less when the car is cold, but that might not be the case.
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Old Apr 17, 2007 | 12:29 PM
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Try a smaller gap maybe .028?
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Old Apr 17, 2007 | 12:46 PM
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Is it even possible for a motor to flucuate that much? The last bolded data point has a 400 RPM spike under constant acceleration. I'm really leaning towards it being a crank angle problem, and the UTEC not knowing the true crank position, causing my timing to be off.

I'll post some charts tonight hopefully, getting ready to leave work right now.
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Old Apr 17, 2007 | 01:40 PM
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Try a higher octane gas. Had the same problem with my G and APS TT kit. When I went to 100 octane it went away.
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Old Apr 17, 2007 | 01:49 PM
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I would say adjust your timing DOWN and try that.. If I remember correctly, timing in that high of a range is too high.. I could be wrong but I think you should he around 14.5-15 and dropping on pump gas in that rpm/ % column..
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Old Apr 17, 2007 | 02:00 PM
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Also take a look at THIS thread and look at the advice from Audible Mayhem about that guys timing..
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Old Apr 17, 2007 | 04:16 PM
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I'm running 94 octane gas and I really don't want to go up to 100.

My timing looks like this:



I got the timing map from a trusted tuner/sponsor on my350z.com. I believe it to be on the conservative side, but I don't know much about timing on this motor (or any other motor, for that matter).

My goal is to run my timing a bit on the conservative side.

Right now, I barely make it in to the 60% load column
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Old Apr 17, 2007 | 06:27 PM
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that timing graph looks very ugly, i think it needs some major work.


that might be some of your issue, it jumps around like crazy, some spots too low, some too high.

i know i sent you a base map for APS a long time ago i had, but i know you have had some other ones as well.

IM me man, sorry i missed your message earlier..
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Old Apr 18, 2007 | 02:20 AM
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Thanks for your advice. This is the same map that I have always ran, and I actually compared it to the map you sent me and that is when I started to get concerned. I thought that was a TN car though?

Is the map you sent me better to run? I believe it was mapped 1-20psi, just like my car is. The timing is very different, especially up top.
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Old Apr 22, 2007 | 09:41 AM
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OK, I pulled a ton of timing out of the map, and I still have the same problem.

My A/F looks great, my UTEC isn't pulling timing, and nothing else seems out of the ordinary. Anyone else got any ideas?
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Old Apr 22, 2007 | 10:18 AM
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Maybe the problem is your flywheel , I see that kind of trouble with some kind of aftermarket flywheels,.......erratic CAS signal.
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Old Apr 22, 2007 | 10:52 AM
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Originally Posted by KPierson
8.6:1 Arias pistons
Pauter Rods
650cc injectors
APS TT
UTEC
Brand new 1 step colder plugs
JWT Flywheel

Car runs great, but feels like it 'breaks up' above 5,000 RPM.

I've datalogged a few runs and it appears that my RPMs spike while accelerating. I don't have access to my logs on this computer, but the RPM looks like this:

RPM
4761
4830
4887
5274
4945
5020
5042
5128
5482
5128
5184
5602
5367
5350
5564
5500
5920
5564
5621
5630
5941
6082
6161
6230

TPS on this run is consistant around 60% (+/-2)

I'm in the 50% load table the entire time in the UTEC

A/F starts at 11.7 and slowly drops to 11.2

Timing starts at 14.2 and slowly climbs to 17.1 with no big jumps

Boost starts at 9lbs, peaks at 10.1 and trails off to 9.7

My original thought was the spark plugs, so I replaced them, gapping the new plugs at .035. The plugs I pulled out looked good, and were all gapped at .035. The problem still exists.

Anyone have any ideas?

The only thing I can think of at this point is noise on the crank angle wire. The problem is the same at lower boost (6.5) and higher boost (10). I do have a shielded crank angle sensor, but it was hacked up a bit to work with the UTEC. I will verify that the drain was connected to the ECU's sensor ground terminal.

If the crank angle sensors signal is noisy it could be causing the car to inject/fire at the wrong time, which could be the hesitation I'm feeling.

I'm not getting any knock counts from the UTEC.

The problem isn't always there, sometimes it is, sometimes it isn't. It seems like it happens less when the car is cold, but that might not be the case.
We had a similar problem a while back, it turned out to be a bad coil pack...Also make sure the utec is gorunded.
But my coil pack issue would be consistant at a certain RPM, and only at that RPM...It would back fire and stutter then drive through it..
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Old Apr 22, 2007 | 10:55 AM
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Man I dont know without being able to actually be there and see what the car is actually doing..

Does the car TOTALLY lose power, like its not getting enough fuel or slight loss in power?
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Old Apr 22, 2007 | 06:05 PM
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Code:
RPM	TPS	Load	A/F	???	OEM	Fuel	UTEC	???
		Cell			Time		Time	
3627	89	10	14.6	9.86	27.4	29.9	20.3	-1
3635	96	20	12.5	10.09	27.3	30.8	19.3	-1
3667	96	20	12.5	10.31	24.1	31.1	18	-1
3926	96	20	11.1	11.74	23.5	34.5	17.4	-1
3753	95	30	11.6	13.2	24.6	40.6	17	-1
3889	94	30	11.6	13.59	24.2	42.8	16.4	-1
3944	92	40	11.1	14.08	23.4	45.8	16.1	-1
3871	92	40	11.4	14.46	23	47.5	16	-1
3753	92	40	11.4	14.46	23.4	46.5	16	-1
4084	91	40	11.7	14.46	23	45.8	15.9	-1
4074	89	40	11.6	14.34	23	48	16.1	-1
4177	89	40	11.6	14.28	23.2	47.9	16.2	-1
4198	89	40	11.7	14.23	23.6	49.2	15.7	-1
4100	91	40	11.8	14.19	23.4	50	15.8	-1
4065	95	40	11.8	14.21	22	49.4	15.9	-1
4278	96	40	11.7	14.16	22.5	49.5	15.7	-1
4340	95	40	11.7	14.6	22.3	52	15.5	2
4278	94	40	11.6	14.25	22.2	53	15.4	-1
4329	94	40	11.4	14.35	20.1	53.1	15.3	-1
4385	93	40	11.4	14.43	21.2	52.5	15.8	-1
4535	92	40	11.7	14.45	21.4	55	15.5	-1
4444	93	40	11.7	14.48	20.5	54.9	15.3	-1
4504	92	40	11.7	14.53	20.2	51.8	15.3	-1
4714	92	40	11.6	14.57	21.7	56.3	15.2	-1
4397	92	40	11.7	14.66	21.4	55.1	15.2	-1
4403	92	40	11.7	14.67	21.7	54.3	15.2	-1
4510	92	40	11.5	14.71	21.2	59.6	15	-1
4468	92	40	11.4	14.81	21.5	58	15	-1
4553	91	40	11.4	14.82	21.3	57.8	15.2	-1
4803	92	40	11.4	14.92	21.2	56.7	15.2	-1
4997	92	40	11.4	14.93	23.3	57.3	15.3	-1
4880	92	40	11.4	15.03	23	58.2	15.6	-1
4930	92	40	11.4	15.05	23.1	63.8	15.9	-1
4975	92	40	11.4	15.11	21.5	62.3	16	-1
4803	92	40	11.5	15.01	23.5	63.5	16.1	-1
4803	92	40	11.6	15.17	22.1	63.6	16.1	-1
4866	92	40	11.6	15.31	22.5	64.6	16.1	-1
4938	92	40	11.4	15.2	23.4	63.2	16.2	-1
5136	93	40	11.2	15.5	21.2	68.9	16.1	-1
5367	93	40	11.2	15.68	20.9	68.2	16	-1
5393	92	40	11.3	15.73	21.3	66.2	16	-1
5167	92	40	11.3	15.86	20.3	66.2	16	-1
5307	93	40	11.3	16.06	20.9	73	16	-1
5151	92	40	11.2	16.02	21.6	68.8	15.9	-1
5473	92	40	11.2	16.18	21.1	73.8	15.8	-1
5136	93	40	11.1	16.1	21.2	75.5	15.8	-1
5159	93	40	11.1	16.11	21.1	75.1	15.3	-1
5592	92	40	11.1	16.34	21.3	76	15.2	-1
5324	92	50	11	16.67	20.9	74.1	15.2	-1
5574	93	40	11	16.6	21.5	77.6	15.2	-1
5455	92	40	12.7	16.59	21.1	77.8	15.2	-1
5350	92	40	12.7	16.78	21.4	80.5	15.1	-1
5668	93	40	12.7	16.94	21.4	76.6	15.1	-1
5668	93	40	13.4	16.85	21.3	81.1	14.9	-1
5767	93	50	13.4	17.01	20.8	83.6	14.9	-1
5583	94	40	13.4	16.9	20.9	83.8	15	-1
5574	94	50	13.4	17.06	21	86.2	15	-1
5649	94	50	13.4	17.08	20.9	85.8	15	-1
5688	94	50	13.4	17.23	21.3	86.4	15.1	-1
6105	94	40	13.4	17.11	21.1	85.8	15.1	-1
5727	94	50	13.4	17.14	22.4	84.9	15.2	-1
5747	93	50	13.4	17.15	22	88.4	15.2	-1
6071	93	50	13.4	17.33	22	88.9	15.1	-1
5807	94	50	11	17.2	22.4	86.4	15	-1
5868	93	50	17.3	17.24	23.4	84.9	14.9	-1
6337	93	50	17.3	17.26	23.8	90.8	14.9	-1
6373	87	50	17.3	17.27	23.8	90.5	15.1	-1
6016	34	50	17.3	17.32	24.2	85.6	14.8	-1
Here is a log and a graph from running tonight.

Again, notice how the RPM jumps all over the place.

At 5393 my OEM timing drops a degree, is that the ECU pulling timing because of knock?

Also, what is the right most column? I have no idea what that data is.

Also, please disregard the A/F readings at the end. I'm not sure why it did that, but occasionally my logs look like that when the A/F was really closer to 11.2:1.

How do you check the coil packs? Did you just replace them and the problem went away or did you have something that pointed you in that direction?

When it does this its not a total loss of power, just a slight hesitation.

I have a JWT flywheel that I've had for a very long time. This problem just started very recently. I'm not ruling it out, but I'm not thinking this has anything to do with it.

So, anyone have any feedback from the logs?
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Old Apr 22, 2007 | 06:49 PM
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Please , check the ground wire from the UTEC to the chassis, looks like the Utec hesitation problem , very common in the G35 ,remove your ecu and check both wire sides.
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Old Apr 22, 2007 | 07:01 PM
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Originally Posted by al v
Please , check the ground wire from the UTEC to the chassis, looks like the Utec hesitation problem , very common in the G35 ,remove your ecu and check both wire sides.

I had to ground my UTEC twice.. I grounded it with the standard wire that is supplied plus I grounded again from one of the UTEC nuts that holds the ECU and UTEC together and that went to another nut/bolt..

K
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Old Apr 22, 2007 | 07:14 PM
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i have installed many many utecs and have yet to ground one, i dont really think that is the issue on any of them.


kevin, yes, when the car is knocking and the stock timing will be pulled. i dont think your car is pulling stock timing though. sorry i didnt have time to get you a remapped timing map.

also, do this, cut the carpet out from under your gas pedal, i would bet money that its very thick and keeping your car from reaching full tps...
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Old Apr 23, 2007 | 01:57 AM
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I'll reground it tonight (or sometime this week). I wasn't thinking that was the problem because A. it just started doing it and B. I thought it was a total loss of power above a certain RPM.

I'll also look in to the accelerator pedal thing.

Thank you all for your help, I know its hard to diagnose problems over the internet, but the wide variety of ideas and thoughts really helps out in the troubleshooting process.
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Old Apr 23, 2007 | 02:00 AM
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Another thought I had was to redline the car with no boost and see if the ignition problem still exists. I'm not really sure what that would tell me, but it would be interesting to see.
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Old Apr 23, 2007 | 04:28 AM
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Originally Posted by Audible Mayhem
i have installed many many utecs and have yet to ground one, i dont really think that is the issue on any of them.


kevin, yes, when the car is knocking and the stock timing will be pulled. i dont think your car is pulling stock timing though. sorry i didnt have time to get you a remapped timing map.

also, do this, cut the carpet out from under your gas pedal, i would bet money that its very thick and keeping your car from reaching full tps...
There has been a hardware revision on the board to take care of most 5k rpm ignition issues. But it is still good practice to ground the UTEC. Especially in a G35 since it does have technically have a chassis mount ground like the 350Z.

The issue above looks like a classic chassis ground problem try grounding from the ecu bolt and the black wire on the accessory plug. Also make sure your factory grounds in the engine bay are ok. If you continue to have the problem contact me at the shop.

Thanks,

Jermaine@turboxs
301-977-4727
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