Notices
Forced Induction Turbochargers and Superchargers..Got Boost?

Weak link = connecting rods

Thread Tools
 
Search this Thread
 
Old 06-15-2004, 04:17 PM
  #1  
JCat
---------------
Thread Starter
iTrader: (4)
 
JCat's Avatar
 
Join Date: Mar 2004
Location: JC in Atlanta Georgia
Posts: 3,987
Received 73 Likes on 48 Posts
Default Weak link = connecting rods

I've seen pictures of the rods, and they just look weak.

Of the engine failures that have occured, have the rods been the weakest link?

Is it correct to conclude that the 350Z would benefit greatly if it had stronger connecting rods? ...Would they be forged? ...pistons too? ...

What is currently available? Are they the best solution, or has that yet to be developed?

....any trade-offs (i.e. balance)?
Old 06-15-2004, 05:32 PM
  #2  
Sharif@Forged
Sponsor
Forged Performance
iTrader: (92)
 
Sharif@Forged's Avatar
 
Join Date: Dec 2003
Location: Marietta, GA
Posts: 13,733
Likes: 0
Received 1 Like on 1 Post
Default

The failures I have seen were head gaskets and rings. There was one person...I cant remember who...that actually threw a rod through the block.

I honestly dont know if there is a "weakest" link, becuase the failures have occured in numerous locations.....not just one. That said, I agree the rods look very wimpy and skinny, and no question, forged rods and pistons would be a great idea....there is no point in changing one without the other. If you tear the engine apart, change them both...and maybe a few other things.

One other note, the failures were consistnetly a result of too much timing advance and/or lean A/F. So I dont think its the F/I alone that is causing this...its the tuning. You'll recall the ATI kits didnt have timing provisions, so some folks were blowing up motors even witih stock boost and a 12.5:1 A/F ratio.
Old 06-15-2004, 05:48 PM
  #3  
JCat
---------------
Thread Starter
iTrader: (4)
 
JCat's Avatar
 
Join Date: Mar 2004
Location: JC in Atlanta Georgia
Posts: 3,987
Received 73 Likes on 48 Posts
Default

I've blown many head gaskets (Fords, testing compression limits), and usually it was a repair that did not ruin the engine.

When a Z blows a head gasket, is it worse?

I've busted rings too, and gauged cylinder walls beyond repair.

Does the 350Z have sleaves that can be swapped-out?
Old 06-15-2004, 06:08 PM
  #4  
SQUILL
Registered User
 
SQUILL's Avatar
 
Join Date: Apr 2004
Location: denver
Posts: 915
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally posted by jcn30127
I've blown many head gaskets (Fords, testing compression limits), and usually it was a repair that did not ruin the engine.

When a Z blows a head gasket, is it worse?

I've busted rings too, and gauged cylinder walls beyond repair.

Does the 350Z have sleaves that can be swapped-out?
Yes the Z actually has nice sleeves from the factory which can be swapped.

As far as the rods being the weak link ....with perfect timing and a/f ratios in therory the rods should give out before the rings/gaskets/pistons will when the overall compression level is to high within a F/I application.

However it seems to me that the real weak link is proper tuning of the engine as all the motors that went stemed from poor tuning and or timing.

here is a pic of the stock VQ block
Attached Thumbnails Weak link = connecting rods-block-small-.jpg  
Old 06-15-2004, 06:33 PM
  #5  
JCat
---------------
Thread Starter
iTrader: (4)
 
JCat's Avatar
 
Join Date: Mar 2004
Location: JC in Atlanta Georgia
Posts: 3,987
Received 73 Likes on 48 Posts
Default

Since both of you emphasized tuning and timing.......

How much control do we have over the ECU? Can we tune it absolutely, or does it have logic that resists tuning?

Is timing adjusted via ecu programming?

Can we adjust ecu settings at different rpms, temperatures, loads?

Is there a must-read on how this all works?

Last edited by JCat; 06-15-2004 at 06:41 PM.
Old 06-15-2004, 07:18 PM
  #6  
Sharif@Forged
Sponsor
Forged Performance
iTrader: (92)
 
Sharif@Forged's Avatar
 
Join Date: Dec 2003
Location: Marietta, GA
Posts: 13,733
Likes: 0
Received 1 Like on 1 Post
Default

With tuning...you have three options...none of which are cheap....

1) Technosquare Reflash. This is the most stable way to make changes to the stock ECU, since you are physically reprogramming the ECU. This procedure costs $595 and is a one time shot..no changes to boost, timing, etc...are feasible....unless you reflash again...or take higher risks by increasing boost without reflashing.

2) eManage (cheapest solution): This is included in the Greddy kit and give you lots of control over what the injectors and timing are doing. It does about 90% of what a stand-alone does. It's limitations are that since its a piggyback, you are still relying on the stock ECU maps...which we know tend to vary..and can be finiky...and then the eManage adds or subtracts from those. For 10-12psi, I think this is a safe and reliable solution. Another limitation is that the eManage has problems controlling significantly larger injectors than stock...although some have got it working with 700+cc injectors.

3) Stand Alone ECU: Phunk is working with the HKS stand-alone, and its seems to be everything that everyone could want. It is pricey though..at about $2000...I think...he can confirm that..with tuning and stuff. These types of stand-alones allow you to keep all the cool features of the stock ECU, such as all the power windoes, ABS, speedometer.....stuff like that....but the stand-alone totally runs it own fuel and timing maps, and totally disregards the stock ECU maps. This is cool!
Old 06-15-2004, 07:40 PM
  #7  
JCat
---------------
Thread Starter
iTrader: (4)
 
JCat's Avatar
 
Join Date: Mar 2004
Location: JC in Atlanta Georgia
Posts: 3,987
Received 73 Likes on 48 Posts
Default

It's not as simple as bolting on an Edelbrock manifold and a 750cfm double-pumper anymore.

Thank you for taking the time to explain these options. You have an excellent talent in that you understand what forum users are courious about and are very good at explaining or relating what you have learned. We appreciate it!!

You have decided on emanage, correct? Any concerns? Are you confident it has or will provide you with everything that you need in respect to tuning your particular set-up?
Old 06-15-2004, 09:13 PM
  #8  
Sharif@Forged
Sponsor
Forged Performance
iTrader: (92)
 
Sharif@Forged's Avatar
 
Join Date: Dec 2003
Location: Marietta, GA
Posts: 13,733
Likes: 0
Received 1 Like on 1 Post
Default

For my purposes the eManage is pretty good solution, since I doubt I will exceed 450whp on a stock motor anytime soon. I think its more than sufficient. I can add IPW, and retard timing, and view all the inputs/outputs in real-time on the profec-01. you can tune it with a laptop too. The only concern I have its that even if perfectly tuned, the tune can change based on the mood of the ECU....since the eManage is piggybacking off whatever the ECU spits out. So most people will tune in an extra level of safety, so that if the ECU starts getting aggresive, you'll have a bigger margin of safety.

If I decided to build the block, and really turn up the juice, I think the stand alone is the way to go. Hopefulliy by then, AEM will have completed their plug and play stand-alone. The big advantage is that it is totally user programmable, and you dont need to take it to an authorized tuner to get it worked on....its totally unlocked...which allows great flexibilty...or....a big disaster...LOL,

Right now, I am working on improving the robustness (is that a word?), of my fuel system, So far, all I have done is dropped in the Walbro 255. I still need an FPR plug and to install my Aeromotive FPR and return line. I think that will have to wait until I move to Charlotte in a couple of weeks...not enough time.

Good luck with whatever you decide!
Old 06-16-2004, 03:04 AM
  #9  
Dr Bonz
Charter Member #19
iTrader: (1)
 
Dr Bonz's Avatar
 
Join Date: May 2002
Location: Zainoland
Posts: 6,490
Likes: 0
Received 8 Likes on 3 Posts
Default

gq_626

You didn't mention the J&S Safeguard unit. What is your opinion on it? (I realize it is just for timing and it doesn't control fuel).

I have one but it isn't installed. As you probably know, I also have an ATI SCer. In your opinion, should I go with the TS ECU flash for FI or should I use the J&S (or perhaps even both?).

I plan on going with a larger fuel pump and injectors and ditching the ATI FMU eventually. I may even consider the 9 lb pulley. Any recommendations? It would be nice to get close to 400 WHP (I'm around 360-370 now)

Thanks.
Old 06-16-2004, 06:32 AM
  #10  
ImportPartsPro
Vendor - Former Vendor
iTrader: (512)
 
ImportPartsPro's Avatar
 
Join Date: Feb 2003
Location: Houston
Posts: 18,615
Received 2 Likes on 2 Posts
Default

Originally posted by SQUILL
here is a pic of the stock VQ block
Actually that is *not* a stock block. It was taken from our site and is an Upgraded block that has been bored out and has 8.5:1 Pistons.

Old 06-16-2004, 06:45 AM
  #11  
SQUILL
Registered User
 
SQUILL's Avatar
 
Join Date: Apr 2004
Location: denver
Posts: 915
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally posted by Kyle(Houston)
Actually that is *not* a stock block. It was taken from our site and is an Upgraded block that has been bored out and has 8.5:1 Pistons.

Hmmmmm i copied it of this site from someone else that posted it here quite a while ago.

Are the sleeves the factory sleeves or have they been replaced or upgraded?
Old 06-16-2004, 06:57 AM
  #12  
Sharif@Forged
Sponsor
Forged Performance
iTrader: (92)
 
Sharif@Forged's Avatar
 
Join Date: Dec 2003
Location: Marietta, GA
Posts: 13,733
Likes: 0
Received 1 Like on 1 Post
Default

The J&S is another good option, I just havent seen too many installations on the 350Z yet. There were some issues with overheating coils as well, when I discussed this with John. I they are solved, but I'd like to see a few more good installations on the 350Z before making an assessment.

And correct...it only does timing, so you'll still need one of the above options to do the fuel.
Old 06-16-2004, 07:11 AM
  #13  
spazpilot
Registered User
iTrader: (2)
 
spazpilot's Avatar
 
Join Date: Jun 2003
Location: Carrollton TX
Posts: 963
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally posted by Kyle(Houston)
Actually that is *not* a stock block. It was taken from our site and is an Upgraded block that has been bored out and has 8.5:1 Pistons.

SGP I would guess

Last edited by spazpilot; 06-16-2004 at 07:14 AM.
Old 06-16-2004, 07:12 AM
  #14  
derek_i
Registered User
 
derek_i's Avatar
 
Join Date: Dec 2003
Location: Florida
Posts: 168
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally posted by Kyle(Houston)
Actually that is *not* a stock block. It was taken from our site and is an Upgraded block that has been bored out and has 8.5:1 Pistons.
Kyle,

Is that AEBS or something different? If different, please post some info.

-D
Old 06-16-2004, 09:15 PM
  #15  
G3po
Registered User
iTrader: (8)
 
G3po's Avatar
 
Join Date: Jun 2003
Location: Nor Cal.
Posts: 1,635
Likes: 0
Received 0 Likes on 0 Posts
Default block

my vote: the block shown has OEM sleeves .020 overbored with SRP 8.5:1 forged pistons. Can't be sure about the rods, but I bet they are the Pauters that SRP sells.

Definately not AEBS, since the sleeves are OEM and block deck has not been "closed". (closed deck is n AEBS tell tale sign).
Old 06-16-2004, 10:02 PM
  #16  
SQUILL
Registered User
 
SQUILL's Avatar
 
Join Date: Apr 2004
Location: denver
Posts: 915
Likes: 0
Received 0 Likes on 0 Posts
Default Re: block

Originally posted by G3po
my vote: the block shown has OEM sleeves .020 overbored with SRP 8.5:1 forged pistons. Can't be sure about the rods, but I bet they are the Pauters that SRP sells.

Definately not AEBS, since the sleeves are OEM and block deck has not been "closed". (closed deck is n AEBS tell tale sign).
i second the vote!
Old 06-17-2004, 01:16 AM
  #17  
APS
Banned
 
APS's Avatar
 
Join Date: Mar 2004
Location: Australia
Posts: 1,289
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Weak link = connecting rods

Originally posted by jcn30127
I've seen pictures of the rods, and they just look weak.

Of the engine failures that have occured, have the rods been the weakest link?

Is it correct to conclude that the 350Z would benefit greatly if it had stronger connecting rods? ...Would they be forged? ...pistons too? ...

What is currently available? Are they the best solution, or has that yet to be developed?

....any trade-offs (i.e. balance)?
No doubt the connecting rods are the 1st mechanical FUSE and if you exceed 500 Horsepower (real Horsepower at the Crank) a strong set of Billet con rods and forged pistons would be considered a mandatory upgrade if you want to avoid serious engine damage down the path.

Peter

APS
Old 06-17-2004, 08:44 AM
  #18  
G3po
Registered User
iTrader: (8)
 
G3po's Avatar
 
Join Date: Jun 2003
Location: Nor Cal.
Posts: 1,635
Likes: 0
Received 0 Likes on 0 Posts
Default rods

So APS , what you are saying is that your TT dynos at 430rwhp are at the top of the recommended edge for reliablity with the OEM internals? Of course one big fudge factor is "real" drivetrain loss and the dyno used to measure.
Old 06-17-2004, 02:44 PM
  #19  
APS
Banned
 
APS's Avatar
 
Join Date: Mar 2004
Location: Australia
Posts: 1,289
Likes: 0
Received 0 Likes on 0 Posts
Default Re: rods

Originally posted by G3po
So APS , what you are saying is that your TT dynos at 430rwhp are at the top of the recommended edge for reliablity with the OEM internals? Of course one big fudge factor is "real" drivetrain loss and the dyno used to measure.
Yeah I believe that up around the 500 Horsepower flywheel power (approx 450 horsepower dynojet wheel power) is starting to get into the RED zone for the con rods at the factory RPM limit.

Of course a piston could also fail 1st through continual detonation and then the con rod would cause horrible damage to the cyl block, so one would need to diagnose which component failed 1st - either way you end up with a real mess.

Bottom line if you are going to get really serious with power (500+ HP) a good set of billett con rods and forged pistons would be an ideal upgrade.

Peter

APS
Old 06-17-2004, 03:29 PM
  #20  
JCat
---------------
Thread Starter
iTrader: (4)
 
JCat's Avatar
 
Join Date: Mar 2004
Location: JC in Atlanta Georgia
Posts: 3,987
Received 73 Likes on 48 Posts
Default

What is the difference between billett (I could not find definition of billett on internet) and forged?

Are there "better" wrist pins available?

Should the wrist pins be the floating type?


Quick Reply: Weak link = connecting rods



All times are GMT -8. The time now is 03:57 PM.