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HOW TO: Install a Walbro GSS342

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Old 10-05-2008, 05:08 PM
  #61  
Car vs. Driver
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Installed my pump today, thanks for the write up man! Installation was a snap!
Old 10-09-2008, 12:55 PM
  #62  
Netacoma2003
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Originally Posted by phunk
Follow the link posted in this thread with the instructions. If you follow the steps about modifying the regulator and swirl jet it will take care of your fuel pressure.

What is happening is that your larger fuel pump is overwhelming the regulation system. When you are at idle and low RPM/Load the amount of return fuel is high. Nearly all the fuel is being bypassed at the regulator is flowing thru the regulator and thru the internal passages in the pump for the venturi systems.

the first step is to open up the regulator outlet so that the regulator is capable of handling the greater flow.

the next step is to open up the swirl jet to relieve pressure in the internal passage ways so that the regulator can do its job.

there is nothing bad about doing these procedures. The thing that you are not supposed to do is drill holes in the canister, which i doubt anyone tells anyone to do anymore.
My installer called to tell me that your mod worked to drop the fuel pressure. Thanks for sharing your knowledge
Old 01-07-2009, 02:31 PM
  #63  
armt350z
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Heads up for those looking for the .070 drill bit. its more commonly refered to a #50 bit. It is usually sold at hobby shops.
Cheers!
Old 01-07-2009, 03:12 PM
  #64  
phunk
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thanks i will add that to the how to next week
Old 01-07-2009, 05:41 PM
  #65  
Quamen
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Now that I read this I realized this is why I have a somewhat "lumpy" idle. I don't think I ever drilled the above parts out.
Old 01-07-2009, 05:57 PM
  #66  
z2g
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cool ima try this next week when I install one for a friend
Old 01-29-2009, 01:10 PM
  #67  
cwylie
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Where did people get this drill bit? I can't find one even at hobby shops.
Old 01-29-2009, 07:47 PM
  #68  
phunk
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it doesnt need to be precisely that size, thats just the size i used that worked. well actually i used a .068 but ya...
Old 02-03-2009, 07:29 AM
  #69  
cwylie
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I ended up using a 1/16 bit which .062. Everything seams to be working fine
Old 03-14-2009, 07:01 PM
  #70  
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I had to change my fuel assembly so glad these instructions were available. Did everything fine car started up and everything went fine until after a week. For some reason it doesn't sound like my fuel pump is turning on and the car just cranks not turning over. Usually I hear the sound of the fuel pump is there some type of fuse for this?
Old 03-15-2009, 10:57 AM
  #71  
phunk
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do you have a fuel pressure gauge anywhere in the car?
Old 03-15-2009, 12:59 PM
  #72  
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I do have a gauge next to my FPR. As I turn the car to on position its' no pressure but the car doesn't even start.
Old 03-15-2009, 02:04 PM
  #73  
phunk
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it wont start without pressure... sounds like your pump isnt working! i would take it out and look around
Old 03-15-2009, 03:00 PM
  #74  
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Do these fuel pumps go bad?
Old 03-15-2009, 03:05 PM
  #75  
phunk
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extremely rarely unless run dry or cavitated
Old 03-17-2009, 06:03 PM
  #76  
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Originally Posted by phunk
extremely rarely unless run dry or cavitated
Haven't ran it dry, what's cavitated? I pulled the pump out and at first glance everything looks fine just found chunks of rubber or something inside the assembly. Not sure if that would affect the pump since wouldn't the filter catch that? When I first reinstalled this assembly I forgot to plug in the fuel pump all the way it ran then didn't start. After plugged back in all the way it drove up to the current state of pump not turning on at all. Do you think the pump could of shorted when it wasn't plugged in all the way?
Old 04-08-2009, 01:34 PM
  #77  
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this is a noob questioin.. but I plan to install the walbro 255 with my vortech setup.. do I have to go through this procedure??
Old 04-08-2009, 09:44 PM
  #78  
phunk
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the fact that you are installing a walbro requires that you follow the procedure... regardless of any other modifications to the car
Old 04-12-2009, 02:07 AM
  #79  
armt350z
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i was going through my how to pics and i saw my reciept for the #50 drill bit.
i bought em from gyrostools.com item# 45-10250
Old 03-19-2010, 01:52 PM
  #80  
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Hey phunk,

So I was asking questions before about going back to stock with the Walbro pump. Am I right in saying that the fuel pressure remains around the same as stock, so that I should be able to disconnect my UTEC and toss my stock injectors in, and everything will still run fine? Or will I need to swap the pump/basket with someone's stock one? I will end up swapping the basket with the person who is buying my STS kit, but that won't be for a while and I'd like to get this thing running.

Thanks,

- Jon


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